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About Innovative Method for Recycling Disposable Plastic PPE Kits

 

It is estimated that during the Covid Pandemic, hospitals across the world use millions and millions of Personal Protective Equipment ( PPE ), the majority of which are single-use plastics. This results into challenges managing mountains of waste.

 

A South Wales ( UK ) company has developed an innovative method to recycle single-use personal protective equipment (PPE) in a bid to tackle this problem. Cardiff- based Thermal Compaction Group (TCG) has developed a device to recycle disposable plastic PPE at source, which re-engineers an average 24 tonnes of polypropylene waste each year per unit.

 

The patented “Sterimelt” device thermally compacts polypropylene and re-engineers it so that it is suitable to make new products and help curb this global challenge.

 

Initially developed to recycle polypropylene surgical tray wraps and drapes in hospitals, TCG has since adapted the machine to also recycle medical-grade surgical face masks and other types of PPE.

 

The device works by heating polypropylene plastic up to 350 °C in 20-kg batches and then thermally compacting it into rectangular blocks that can be converted into pellets to make new plastic products.

 

The blocks are then converted into a range of new items, including bins creating a sustainable circular recycling chain.

 

The innovative technology will significantly help to reduce carbon emissions by decreasing the volume of waste needing to be transported off-site. It is estimated that for every 10,000 kg of waste put through Sterimelt will result into saving 7,500 kg of carbon emissions, equating to a 75% saving on their current output.

 

The Group currently has its Sterimelt devices in seven hospital trusts across the UK, including the Aneurin Bevan University Health Board in Newport, which was the first adopter of the technology in 2016.

 

While the device works for most polypropylene-based products, there are certain elements to a medical-grade face mask that cannot be melted down such as the wired nose pieces. To help improve sustainability, it is advised that manufacturers across the globe make the PPE from a single polymer material to enable the entire mask to be melted down in one go.

 

https://www.medicalplasticsnews.com/news/technology/solution-to-global-ppe-wasteproblem-unmasked/

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