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              About Failure of Endotracheal 
              Tubes 
                
              Endotracheal Tubes are checked 
              before intubation, but still device failures have been documented 
              due to manufacturing defects, e.g. cuff valve failure. Other 
              complications associated with the use of re-sterilized tubes, 
              breakage of part of the tube or obliteration of the tube lumen by 
              a foreign body, e.g. mucous plugs have also been documented. 
                
              Despite the check steps or visual 
              inspection for physical defect, incidences of device failures are 
              commonly encountered. 
                
              Laryngoscopy was done on a 
              1-month-old male infant and intubation was performed using a 3-mm 
              id endotracheal tube (ETT) under vision. The child had no 
              significant other medical complaints. On connecting the ETT to the 
              circuit, the chest did not expand on ventilation, neither was 
              there any air entry on auscultation. So, laryngoscopy was done and 
              the position of the tube was assured; still the chest did not 
              expand on ventilation. After this, the tube was taken out and 
              without delay another tube of 3 mm id was connected. The baby was 
              ventilated successfully, and on checking the previous tube, it was 
              found that the T-connector of the ETT was obliterated. On 
              inspection, it was found that this was a manufacturing defect as 
              the tube was new. There were no complications due to this delay of 
              intubation. 
                
              In this case, ETT had obliteration 
              in the T-connector, which caused ventilation failure. This was a 
              manufacturing defect as the tube was neither being reused nor was 
              re-sterilized. Usually on inspection, the obvious defects of the 
              tubes are discovered but the defects which are visually not very 
              perceptible are missed. This incidence signifies the importance of 
              reviewing equipment defects for internal auditing purpose, so that 
              complications could be avoided, because negligence could cost a 
              life. 
                
              (Ref:
              
              http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2943717/). 
                
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